Precision Machining Capability for Critical Industrial Components
Built for Repeatability, Inspection and Reliable Supply
Alfred Lewis Engineering supports customers that need more than one-off machining. The capability is structured around repeat components, critical spares, controlled inspection and long-term supply continuity.
- CNC turning, heavy turning and turn-mill machining
- Horizontal and vertical CNC machining
- Deep hole drilling and large component support
- Manual machining, inspection and documentation support
- Managed post-process coordination including heat treatment, coating, plating and finishing
CNC Turning
Precision CNC turning for shafts, sleeves, spacers, rings, collars, bushes and repeat turned components.
- Repeat turned component production
- Sleeves, bushes, pins and collars
- Controlled sizing and repeat inspection
- OEM and maintenance spare support
Capability
3-axis and 4-axis turning workflows
Best suited for
Up to Ø900 mm diameter x 1.5 m
CNC Heavy Turning
Heavy CNC turning for large shafts, sleeves, housings and cylindrical components used in industrial equipment.
- Large rotational component support
- Heavy-duty shafts and sleeves
- Critical maintenance spares
- Reduced reliance on OEM availability
Machine detail
Doosan PUMA heavy turning
Capacity
Up to Ø900 mm x 1600 mm
CNC Turn-Mill Machining
Turn-mill machining for components requiring turning, milling, drilling, tapping and multi-face work in one controlled setup.
- Reduced setup transfers
- Multi-operation parts
- Better positional accuracy
- Complex industrial component machining
Machine detail
Mazak Integrex i-400
Capacity
5-axis turn-mill, up to Ø650 mm x 1500 mm
CNC Milling
CNC milling capability for plates, brackets, housings, fixtures, slots, faces and repeat machined features.
- Precision milled components
- Fixtures and machine plates
- Repeatable feature machining
- 3-axis, 4-axis and 5-axis capability
Best suited for
Batch work and repeat component families
Capacity
1050 mm swing, 1300 mm max work height, X1050 mm / Y900 mm / Z980 mm travel
CNC Horizontal Machining
Horizontal machining for repeat production, multi-face machining and component families that need controlled process flow.
- Mazak HCN horizontal machining
- Palletised repeat production
- Multi-face component machining
- Efficient batch and repeat workflows
Best suited for
Up to X2000 mm x Y1200 mm x Z750 mm
Process value
Reduced handling and controlled repeatability
CNC Vertical Machining
Vertical CNC machining for plates, brackets, frames, housings and structural machined components.
- Large component support
- Bridge and gantry CNC vertical machining
- Machined frames and plates
- Controlled drilling and milling features
Capacity
Up to X2000 Y1200 Z750 mm
Best suited for
Large plates, frames and brackets
CNC Long Plate & Frame Machining
Machining capability for large plates, frames and structural machined components requiring size, accuracy and repeatable control.
- Long plates and mounting frames
- Fixture plates and machined weldments
- Large format CNC milling
- Inspection planning for critical features
Machine type
Bridge and gantry CNC vertical machining
Capacity
X2000 Y1200 Z750 mm
Deep Hole Drilling
Deep hole drilling support for shafts, pins, cylinders, sleeves and components requiring straight, controlled bores.
- Long bore requirements
- Precision drilling of shafts and sleeves
- Industrial replacement components
- Support for critical spare parts
Diameter range
Ø12.7 mm to Ø130 mm
Depth
Up to 1200 mm
Manual Operations
Manual machining and fitting capability supports repair work, special components, inspection preparation and controlled finishing operations.
- Repair and refurbishment support
- Small batch and one-off machining
- Fitment and adjustment work
- Maintenance and workshop support
Best suited for
Urgent spares and controlled repair work
Support type
Practical workshop machining support
Automation and Lights Out Production
Repeat production support is backed by organised tooling, controlled setups and production planning for stable component supply.
- Repeat production workflows
- Planned component supply programs
- Tooling and fixture control
- Batch and repeat component scheduling
Best suited for
Repeat machined components
Supply value
Improved continuity and reduced ad hoc ordering
Inspection & Documentation
Inspection and documentation support helps customers control part identity, revision status, critical features and acceptance criteria.
- ISO 9001 aligned quality systems
- FARO inspection capability
- Optical projectors and test centres
- In-process probing and inspection checks
Inspection equipment
FARO, optical projectors, test centres
Process control
In-process probing and documented checks
External Process Coordination
Supplier-managed external processing support includes heat treatment, coating, plating and finishing operations where the component requires post-machining treatment.
- Coordinated finishing processes
- Supplier managed support
- Production continuity
- Simplified procurement coordination
Managed requirements
Heat treatment, coating, plating and finishing
Commercial value
One coordinated supply path for machined parts
- Start with review
Need a More Reliable Supply Path for OEM Components?
We’ll review your component requirements, drawings, quantities and supply objectives to determine the most suitable manufacturing approach.